Current Transformer

For the same reasons necessitating the use of potential (voltage) instrument transformers, we also see the use of current transformers to reduce high current values and isolate high voltage values between the electrical power system conductors and panel-mounted instruments.

See basic introduction to Current Transformers Below, or you can skip to read the text below:

Shown here is a simple diagram illustrating how the line current of a three-phase AC power system may be sensed by a low-current ammeter through the use of a current transformer:

When driving an ammeter – which is essentially a short-circuit (very low resistance) – the CT behaves as a current source to the receiving instrument, sending a current signal to that instrument proportionately representing the power system’s line current.

In typical practice a CT consists of an iron toroid functioning as the transformer core. This type of CT does not have a primary “winding” in the conventional sense of the word, but rather uses the line conductor itself as the primary winding. The line conductor passing once through the center of the toroid functions as a primary transformer winding with exactly 1 “turn”. The secondary winding consists of multiple turns of wire wrapped around the toroidal magnetic core:

A view of a current transformer’s construction shows the wrapping of the secondary turns around the toroidal magnetic core in such a way that the secondary conductor remains parallel to the primary (power) conductor for good magnetic coupling:

With the power conductor serving as a single-turn winding, the multiple turns of secondary wire around the toroidal core of a CT makes it function as a step-up transformer with regard to voltage, and as a step-down transformer with regard to current. The turns ratio of a CT is typically specified as a ratio of full line conductor current to 5 amps, which is a standard output current for power CTs. Therefore, a 100:5 ratio CT outputs 5 amps when the power conductor carries 100 amps.

The turns ratio of a current transformer suggests a danger worthy of note: if the secondary winding of an energized CT is ever open-circuited, it may develop an extremely high voltage as it attempts to force current through the air gap of that open circuit. An energized CT secondary winding acts like a current source, and like all current sources it will develop as great a potential (voltage) as it can when presented with an open circuit. Given the high voltage capability of the power system being monitored by the CT, and the CT turns ratio with more turns in the secondary than in the primary, the ability for a CT to function as a voltage step-up transformer poses a significant hazard. Like any other current source, there is no harm in short-circuiting the output of a CT. Only an open circuit poses risk of damage. For this reason, CT circuits are often equipped with shorting bars and/or shorting switches to allow technicians to place a short-circuit across the CT secondary winding before disconnecting any other wires in the circuit. Later subsections will elaborate on this topic in greater detail.

Current transformers are manufactured in a wide range of sizes, to accommodate different applications. Here is a photograph of a current transformer showing the “nameplate” label with all relevant specifications. This nameplate specifies the current ratio as “100/5” which means this CT will output 5 amps of current when there is 100 amps flowing through a power conductor passed through the center of the toroid:

The black and white wire pair exiting this CT carries the 0 to 5 amp AC current signal to any monitoring instrument scaled to that range. That instrument will see 1/20 (i.e. 5/100) of the current flowing through the power conductor.

The following photographs contrast two different styles of current transformer, one with a “window” through which any conductor may be passed, and another with a dedicated busbar fixed through the center to which conductors attach at either end. Both styles are commonly found in the electrical power industry, and they operate identically:

Here is a photograph of some much larger CTs intended for installation inside the “bushings27 ” of a large circuit breaker, stored on a wooden pallet:

The installed CTs appear as cylindrical bulges at the base of each insulator on the high-voltage circuit breaker. This particular photograph shows flexible conduit running to each bushing CT, carrying the low-current CT secondary signals to a terminal strip inside a panel on the right-hand end of the breaker:

Signals from the bushing CTs on a circuit breaker may be connected to protective relay devices to trip the breaker in the event of any abnormal condition. If unused, a CT’s secondary terminals are simply short-circuited at the panel.

Shown here is a set of three very large CTs, intended for installation at the bushings of a high- voltage power transformer. Each one has a current step-down ratio of 600-to-5:

In this next photograph we see a tiny CT designed for low current measurements, clipped over a wire carrying only a few amps of current. This particular current transformer is constructed in such a way that it may be clipped around an existing wire for temporary test purposes, rather than being a solid toroid where the conductor must be threaded through it for a more permanent installation:

This CT’s ratio of 3000:1 would step down a 5 amp AC signal to 1.667 milliamps AC.

This last photograph shows a current transformer used to measure line current in a 500 kV substation switchyard. The actual CT coil is located inside the red-colored housing at the top of the insulator, where the power conductor passes through. The tall insulator stack provides necessary separation between the conductor and the earth below to prevent high voltage from “jumping” to ground through the air:

Article from Lessons In Industrial Instrumentation by Tony R. Kuphaldt – under the terms and conditions of the Creative Commons Attribution 4.0 International Public License

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